Pokebeach shares a leaked video showing the process of pokemon card production in North America. The sets and cards shown in the video are from the Sun and Moon era so it is assumed the video was filmed during that time. It even highlights the different weight of code cards in packs to help deal with people that try to weigh them. The video was never posted on any official pokemon channel or the official site so it is believed it was only meant to be shown to employees.
We can imagine the process is similar for the printing of current cards in the Sword and Shield era but since cards from older periods had a different quality of texture and cardboard we can’t be sure if this how pokemon cards were always printed.
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